4 FAQ about Vertical Injection Molding Machines for Power Cord Connector
If you are considering purchasing a vertical injection molding machine for power cord, plug, connector, charger overmolding, you may have some questions about the process. Here are 4 frequently asked questions to help you make an informed decision :
1. Standard Type, Sliding Type or Rotary Type
When it comes to selecting a vertical injection molding machine, it is important to consider the problems of vibration and wire pulling during the plug molding production process. As there is often a trailing wire to the power cord plug, it is recommended to choose a standard type of vertical injection molding machine rather than a sliding or rotary type. This is especially true when using non-standard types of vertical injection molding machines, such as slide or rotary types, as these machines can cause the embedded components to shift or the wires to get caught and pulled, which can affect the quality and efficiency of the production of the plug molding machine. Therefore, it is highly recommended to opt for a standard type of vertical injection molding machine to avoid any potential issues during production.
2. Tie Bar or Tie Bar Less
Tie bar-less vertical injection molding machines are typically considered better for plug molding due to the larger space required to embed components during manufacturing. Tie bar-less machines provide greater flexibility in terms of mold design, making it easier to access the mold and providing greater freedom to create customized plug designs. Moreover, tie bar-less machines do not have tie bars, making it possible to open and close the mold more efficiently and quickly. This results in increased productivity and a lower risk of damage to the molded plugs. For these reasons, tie bar-less vertical injection molding machines are a popular choice for plug molding applications.
3. Inside Frame or Housing
When manufacturing plugs for the European market, it's crucial to consider the overall size and shape of the plug, as well as the associated production costs. Typically, plugs in this region are larger in size and may require an inside frame or housing assembly for injection molding. Alternatively, the production process may involve using PVC molding on the outside of the plug. Both methods come with different costs and considerations. Therefore, if you plan to overmold power plugs for the European market, it's essential to carefully evaluate these factors and select a vertical injection molding machine that can meet your production needs while minimizing costs.
4. Cavities and Tons
In general, molds used for power plug production are designed with 6-8 cavities per mold, making them an economical choice for high-volume manufacturing. To ensure efficient and precise production, injection molding equipment with a 45-ton or 85-ton capacity is often the most suitable option. When selecting a vertical injection molding machine for plug molding, it's essential to consider the mold cavity count as well as the equipment's capacity to ensure it can meet your production needs.
Case Study : Customized Vertical Injection Molding Machines for LONGWELL
As a leading manufacturer of vertical injection molding machines for diverse applications, we take pride in our longstanding partnership with LONGWELL, a global producer of electronic components and cables. For more than 25 years, we have supplied them with over 100 units of our standard KC model to facilitate their production process.
Initially, LONGWELL utilized our standard KC series for the manufacture of their electronic components and cables. However, with increasing demand, they required larger injection molding machines with higher tonnage. We were able to deliver the requisite machines, meeting their expanding requirements. Our machines have enabled LONGWELL to cater to a wider array of applications.
Work With Taiwan Kinki to Optimize Your Cord Plug Connector Production
When it comes to investing in Injection Molding Machines, durability and reliability are factors to consider. If you're looking for vertical injection molding machines that can provide exceptional performance for your power cord injection molding operations, Taiwan Kinki is a name you can trust. Our machines are equipped with optional top-quality tooling and backed by extensive after-sales services.
We were the first in the world to design and manufacture the 1st all-electric vertical injection molding machine for Taiwan and China. TKC works with a wide range of plastic injection materials and molded parts. TKC also offers complete after-service and troubleshooting services.
To learn more about vertical injection molding and injection molding molds, take a look at our range of vertical injection molding machines, or follow us on Taiwan Kinki YouTube Channel. If you're ready to begin your power cord injection molding project, don't hesitate to get in touch with us today.